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Lighting Coil
Dear Tech Guy!
I am about
at my wits end. Here is my problem, in as few a words as I
can describe it.
I have
a Rotax 447 with 300 hrs. It is 3 years old. About a month
ago, I landed in a place that was a bit muddier than I
originally thought. My tires threw some mud when I took
off, although it wasn't that bad. Just before I took off, I
noticed that all of my electrical accessories had quit
working. I don't know whether it has anything to do with
the muddy field or not. About 10 seconds after takeoff, my
accessories came back on...for about another 10 seconds,
then off for good.
I have returned to the airport to start the engine 3 times
since, to no avail. I checked AC voltage on the input side
of my Key West regulator, and the reading was "0". I
checked DC voltage on the output side of the regulator, and
again, the reading was "0". Both times, with the engine
running at idle. I then connected a 12 volt battery to the
output side, and all of my accessories worked just fine. My
EIS read 12.8 volts. I then disconnected the lighting coil
wires from the regulator, and tested AC voltage again. This
time, I ws reading 6 to 8 volts AC at idle, and approx. 12
to 13 volts at what I guess was about 3500 rpm.
I assumed that the problem was the regulator, so I ordered
another one. I hooked it up this evening, and still nothing
works. I don't know what to troubleshoot next. How likely
is it that there is an internal problem with the magneto(s)?
Is there any other test I can do to locate the problem? I
did connect a battery to the DC side again tonight, and
still, the accessories work fine.
Thank you - Max Rentz Newark, OH
Tech Guy Responds
Hi
Max,
It
sounds like you have a case of an open circuit lighting
coil. Now the Ducati lighting system is normally very
reliable, since the output of the lighting coil is a low
voltage high amperage AC output the coil windings are very
thick and relatively few in comparison to the ignition
circuit. This normally ensures a trouble free coil for the
life of the engine. The two yellow wires that exit the
lighting coil are attached to a series wound coil that is
floating, meaning non internally grounded. The trouble
shooting procedure for the lighting circuit is rather
straight forward and simple. First do a
resistance/continuity test between the two yellows with
nothing else connected to them. The resistance with an
accurate VOM should be approx 0.1-.2 ohms. This will tell
you if your coil is continuous and that the wire resistance
or length is correct. If this is what your coil shows the
next test is a short to ground test, take one lead of
your ohmmeter and attach it to one of the yellow coil wires
and the other to ground, there should be no continuity
whatsoever. Next test the other yellow wire by attaching
one ohm meter lead to it and the other to ground and again
you should have no continuity. This indicates the coil is
not shorted to ground. The last test is with the engine
running and this is an unloaded AC output test. When
connecting you VOM between the two yellows with nothing else
attached to them and the meter set to AC volts, you should
see an AC reading of approx 12-20 volts at idle, next as you
rev the engine up you should see an AC output of around
30-40 volts. If the coil passes all of these tests then
chances are the lighting coil is good and the problem
remains in the wiring, accessories, or the voltage regulator
of the plane.
Again
it is rare to see any lighting coil fail , the most common
causes of failure are due to winding damage caused by
incorrect length screws being used to remove the flywheel.
Unfortunately this is rather common for novice repairmen.
Good luck with your lighting dilemma and I hope I have been
of some assistance to you.
Blue skies and great flying - Gordy
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